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My Speedster project...

Welcome to my Speedster project page! I am building a Porsche 356 Speedster replica. Why a replica? The main reason is that I cannot afford a real one. Prices of a real Porsche 356 Speedster vary from € 40.000,- in a restoration state to €120.000,- in a mint condition. That’s almost the price of a small apartment in our city. Building a replica will cost you € 10.000,- to - € 20.000,-
Second reason : The replica is based on a VW Beetle. You can buy all spare parts new against reasonable prices.
Third reason: The original design was created over fifty years ago. So no difficult fuel injection, ABS, ESP and other fancy stuff but technology even I may understand.

 

Last updated : october 2009
Porsche Speedster replica
Porsche 356 Speedster History...

Before the German invasion of Poland, Porsche designed and built three Type 64 cars for a Berlin to Rome race in 1939 that was never run, and then in 1948 the mid-engine tubular chassis 356 prototype called "No. 1".
The 356 was created by Ferdinand "Ferry" Porsche (son of Dr. Ing. Ferdinand Porsche, founder of the company). Like its ancestor, the Volkswagen Beetle (which Ferdinand Porsche senior had designed), the 356 was a four-cylinder, air-cooled, rear-engine, rear-wheel-drive car utilizing unitized pan and body construction. While the 356's body was an original design by Porsche employee Erwin Komenda, its mechanicals (including engine, suspension and chassis) were derived from the Volkswagen. The first 356, was roadcertified in Austria on June 8, 1948, and used many Volkswagen parts for manufacturing economy. Porsche quickly re-engineered and refined the car with a focus on performance. By the late 50's many fewer parts were shared in common between Volkswagon and Porsche. The early 356 automobile bodies produced at Gmünd, Austria were handcrafted in aluminum, but when production moved to Zuffenhausen, Germany in 1950, models produced there were steel-bodied.
Little noticed at its inception, the first 356s sold primarily in Austria and Germany. From the first prototype in 1948, it took Porsche about two years to manufacture the first 50 automobiles. By the early 1950s the 356 had gained some renown among enthusiasts on both sides of the Atlantic for its aerodynamics, handling, and excellent build quality. It was common for owners to race the car as well as drive it on the street. Increasing success with its racing and road cars brought Porsche orders for over 10,000 units in 1964, and when 356 production ended in 1965 approximately 78,000 had been produced. The basic design of the 356 remained the same throughout its lifespan, with evolutionary, functional improvements rather than yearly superficial styling changes. Nevertheless a variety of models in both coupe and convertible forms were produced from 1948 through 1965. Convertibles were offered from the start, and in the early 1950's sometimes comprised over 50% of total production. The best-known convertible model is the 356 "Speedster", introduced in late 1954 after Max Hoffman, the sole US importer of Porsches, advised the company that a lower-cost, open-top version could sell well in the American market. With its low, raked windshield (which could be removed for weekend racing), bucket seats and minimal folding top, the Speedster was an instant hit, especially in Southern California. Production of the Speedster peaked at 1,171 cars in 1957 and then started to decline. It was replaced in late 1958 by the "Convertible D" model. It featured a taller, more practical windshield, glass side windows and more comfortable seats. The following year the 356B "Roadster" convertible replaced the D model but the sports car market's love affair with top-down motoring was fading; soft-top 356 model sales declined significantly in the early 60's.

The Engine...

In the early 1950s the Speedster used a VW-based 1100cc engine with 40hp. Later the cars were equipped with 1300cc, 1500cc and 1600 cc engines. A few cars, the Carrera2 series have 2000cc engines with 130hp.
My Beetle chassis comes with a 1200cc engine with a staggering 34hp. It does 0 to 100 in less than 10 minutes. So 1200cc is a no-go for me. Okay, it’s a speedster, no rocket car, but a little bit quicker would be nice. So I decided to fit my Speedster with at least a 1600cc engine or even a 1776cc or 1835cc engine. My goal is to have about 80-90hp. So a new project is born, (re-)building my own engine.
 

As a birthday present, I got an old 1600cc engine from my brother. First step is to completely strip the engine. The engine was not used for many years. I found a dead mouse between the cylinder heads when disassembling the engine. With the help of a neighbor, a few evenings and a couple of beers we completely stripped down the engine and cleaned all the parts.

Partly disassembled AS41 engine case
To be continued...  
Body & Interior
Under Construction... Porsche 356 Speedster replica
Chassis

It all started back in 1996 where I bought a ’71 Karmann Ghia Coupe restoration project. Eager as I am, i started to completely strip down the car to sandblast the body and chassis. In those days I dreamed of a Karmann Ghia, not a speedster. Half way the project, I moved to a new house some 150km away, got a wife, kids and a decent job. The project was taking dust until the speedster project was born. I sold the body and decided to use the Ghia chassis instead of a standard Beetle chassis.

 

To be continued...

Porsche 356 Speedster replica
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